Time:2023-11-27 13:46:47 Browse: 120
Fully Automatic Anchor Cable Tray Production Line is a set of specialized machinery for efficiently producing mining anchor cable trays through cutting, stamping, and forming processes. The production line model is WL630T, and it utilizes a 630-ton hydraulic press as the core power source. The entire automatic anchor cable tray production line consists of a 630-ton hydraulic press, a 6-meter automatic feeding conveyor, anchor cable tray molds, and finished product output. The footprint of the complete production line is approximately 5 meters in width and 10 meters in length. The manufacturer of the automatic anchor cable tray production line provides a layout diagram for equipment placement based on customer requirements.
Technical Parameters of the 630-ton Abutment Anchor Cable Tray Production Line:
1. Feeding/Feeding Length (raw material): 6m
2. Feeding/Feeding Width (raw material): 100-350mm
3. Material Holding Method for Feeding Plate: Electromagnetic suction
4. Material Holding Method for Feeding Plate: Pneumatic clamping
5. Plate Alignment Method: Pneumatic alignment
6. Transmission Method: Gear/rack transmission
7. Nominal Force of 630-ton Hydraulic Press (KN): 6300
8. Slider Stroke of 630-ton Anchor Tray Hydraulic Press (mm): 300
9. Press Opening (mm): 550-850
10. No-load Stroke Frequency of 630-ton Press (min): 10-20
11. Slider Bottom Surface Dimensions (mm): 1000×1000-1200×1200
12. Worktable Dimensions (mm): 1200×1200-1400×1400
13. Motor Power (KW): ≥18×2
14. Operation Mode: Automatic, manual switchable, touchscreen parameter adjustment
15. Air Supply Pressure: 0.65-0.75MPa
16. Unloading Length Tolerance: ±3mm
17. Product Qualification Rate: ≥98%
18. Noise Level at the Operating Location after Equipment is Put into Operation: ≤85 decibels
19. Production Efficiency: ≥250 pieces/hour
Technical Requirements:
1. The 630-ton Abutment Anchor Cable Tray Production Line consists of a loading frame, feeding mechanism, hydraulic press, forming molds, finished product transfer and stacking, control system, etc. It is used for processing deep well support materials, such as abutment anchor cable trays and flat anchor rod pads. The production line can be customized to produce different specifications of products by changing molds.
2. The production line should achieve automation from lifting bundled raw materials (flat steel) to unloading after unwrapping, including automated processes of grabbing raw materials, feeding, finished product output, and stacking.
3. It should be capable of accomplishing shearing, punching, and forming (abutment/tray) in one step according to the molds corresponding to different specifications and models of products.
4. The formed products can be neatly stacked in sets of 10-20 through a conveyor belt into a collection device.
5. The 630-ton Abutment Anchor Cable Tray Production Line is designed for one-key automation operation. It is controlled by a PLC, allowing for the mass production of abutment/tray pads with coordinated actions.
6. The control cable adopts shielded cables with drag chain protection, ensuring resistance to oil, water, and pollution.
7. Electromagnetic suction cups, combined with pneumatic cylinders, are used to lift the plates, and a synchronous system ensures smooth plate lifting.
8. The working pressure, speed, and stroke range of the 630-ton four-column hydraulic press slider can be adjusted according to process requirements.
9. Major electrical components (PLC, frequency converter, etc.) use well-known brand products, and AC contactors, relays, etc., use domestic brand products.
10. The manufacturing of the 630-ton Abutment Anchor Cable Tray Production Line equipment should comply with standard specifications or relevant standards in the industry. A certificate of verification issued by a qualified department should be provided.
11. The dimensions of the formed products, including abutment trays (300mm×300mm×16mm, 150mm×150mm×12mm) and flat tray pads (300mm×300mm×16mm), should be measured and customized on-site according to the customer's requirements.
The 630-ton Abutment Anchor Cable Tray Production Line consists of a 630-ton three-beam four-column hydraulic press, anchor rod tray forming molds, fully automatic feeding device, material pushing device, finished product collection device, etc., and includes corresponding electrical control and power systems. With a wide range of forming capabilities, high versatility, and a matching production line, it not only saves labor but also greatly improves production efficiency. The automatic feeding device has multiple functions, including servo material grabbing, servo material feeding, servo material unloading, automatic reversal, and automatic material alignment. Equipped with two robotic arms, it offers high precision in synchronous control and comes with an independent electrical control system, allowing for easy and understandable touchscreen parameter adjustments.
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