Time:2023-11-30 15:18:18 Browse: 120
Mining Tooth Extrusion Forming Equipment - 630 Ton 1200 Hot Forging Tooth Hydraulic Press
Mining teeth are widely used in coal mines, mines, geology, construction, hydraulic engineering, railway engineering, bridges, tunnels, and other industries. Mining accessories with teeth include coal mining machine teeth, tunnel boring machine teeth, rotary drilling machine teeth, and more. To improve the lifespan of mining teeth, forging processes are commonly employed in their production. The equipment used for this type of tooth production is referred to as mining tooth extrusion hydraulic press or forging tooth shaping hydraulic press, often available in four-column hydraulic press configurations such as 500 tons, 630 tons, 800 tons, 1000 tons, and 1200 tons.
Hydraulic Press Forging Process for 630 Ton 1200 Ton:
The production method for mining teeth involves forging low-alloy steel into tooth blanks. These blanks undergo processing, including drilling holes at the ends. The hard alloy and the tooth matching part have a taper ratio of 1:20 to 1:5. The processed teeth are heated to 1050-1150℃, and the hard alloy is pressed into the hole at the end. Using a 630-ton to 1200-ton hydraulic press, the hole at the end of the tooth is closed, securing the hard alloy in the tooth. This production method utilizes the residual heat from forging for a heat treatment process.
For the mining tooth extrusion forming equipment - 630 Ton 1200 Ton hot forging tooth hydraulic press, we recommend using a versatile three-beam four-column hydraulic press. It adopts an upper cylinder and lower pressure structure, ensuring stability and reliability of the workpiece in the die cavity, making mold changes and material handling convenient. The stable pressure and fast speed significantly enhance production efficiency. The electrical system uses PLC control, ensuring stable and reliable operation, with the capability for single-pump pressing and dual-pump cold (hot) extrusion. Commonly available in 500 tons, 630 tons, 800 tons, and 1000 tons, this hydraulic press is widely used for metal cold forging, warm extrusion, cold forging, hot pressing, and other high-speed forming processes in industries such as automotive and motorcycle parts, electrical appliances, hardware tools, lighting, building materials, electronics, etc.
Advantages of 630 Ton 1200 Ton Hot Forging Tooth Hydraulic Press:
Selects a four-column structure with stable performance, strong rigidity, accurate positioning, compact structure, small footprint, convenient hoisting and transportation, and economic practicality.
Utilizes high-quality cast steel parts and high-toughness columns to ensure long-term work without deformation or cracking.
The hydraulic system adopts an integrated cartridge valve system, minimizing impact and noise, ensuring stable quality and improving equipment service life.
The hydraulic cylinder, hydraulic valve, and hydraulic pump all use well-known brands, ensuring long-term trouble-free production.
The electrical system of the mining tooth extrusion forming equipment - 630 Ton 1200 Ton hot forging tooth hydraulic press uses a CNC PLC program controller, which is easy to operate and allows adjustments to system pressure, holding time, and operating modes according to the production process.
Perfectly integrates the hydraulic system with the electrical system, installing safety devices. In case of any failure, the hot forging hydraulic press will immediately shut down, preventing losses.
The mining tooth extrusion forming equipment - 630 Ton 1200 Ton hot forging tooth hydraulic press uses large-diameter two-way cartridge valves for control, providing strong oil passage capacity, low pressure loss, and high reliability.
Fast speed, up to 350mm/s, with a drive system using servo technology for low energy consumption and high efficiency.
The electrical system uses PLC control, ensuring reliable operation, safety, and convenience.
The mining tooth extrusion forming equipment - 630 Ton 1200 Ton hot forging tooth hydraulic press is also suitable for metal extrusion forming of automotive parts such as inner cage blanks, shafts, gears, etc., including processes like forward extrusion, backward extrusion, precision finishing, etc. Customization of frame or four-column (cold/hot) extrusion equipment is available based on specific requirements.
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